Couple Creates Eternal Timber with Wood-Mizer LT70

“Building it right to last forever” is what the British Columbia based Eternal Timber and Design is all about. Eternal Timber offers a variety of wood furnishings and architectural elements that are all handcrafted and custom made. Eternal Timber makes everything from beds and dining tables to exterior structures by utilizing a Wood-Mizer LT70 to turn their douglas fir trees into usable lumber for whatever project they need.

Douglas fir fence post cut by Shawn Wiebe and his Wood-Mizer LT70 HD sawmill

Lake shore outdoor dwelling with sofa and loveseat

Shawn Wiebe, the “heart and

soul” of Eternal Timber and Design, began his love for woodworking at a young age and has been building and

framing homes since he graduated high school. Since the first makeup vanity table he made for his mother more than 20 years ago, Shawn continues to create one-of-a-kind pieces for any project that comes his

way.

Lake shore patio

Shawn and his wife and business partner Carlee, entered multiple projects into the 2013 Wood- Mizer Personal Best Contest which included a fireplace mantel, town entry gate and even a tree house for Shawn next to fence post Lake shore outdoor dwelling their daughters while they worked on remodeling their own home. Whether the project is for business or personal use, Eternal Timber and Design always begins with a douglas fir and a Wood-Mizer.

For more information about Eternal Timber and Design, visit: www.eternaltimberhomes.com or connect on Facebook. To see all of Eternal Timber and Design’s 2013 Personal Best projects, visit: www.woodmizer.com/pb

Wood-Mizer Launches Online Local Portable Sawmill Service Directory

Wood-Mizer has launched an online local sawmill business directory that will help connect Wood-Mizer owners with local people in need of a portable sawmill service to cut their logs into lumber at www.woodmizer.com/localsawmills.

The easy-to-use directory allows someone to browse sawmill businesses by state, and lists information that someone would need in order to find the sawmill service that will fit their needs. Once a sawmill service is selected, contact information is delivered instantly by email.

For years, Wood-Mizer has helped people find portable sawmill services over the phone. In March of 2012, Wood-Mizer created a page on their website where people could request information for local sawyers. With hundreds of hits a week, and requests pouring in in the aftermath of disasters  such as Hurricane Sandy, the decision was made to launch a searchable online sawmill directory, which would be made up of members of the Wood-Mizer Pro Sawyer Network, pre-qualified sawmill owners that use their sawmills for a living. More information at www.woodmizer.com/pro.

Portable sawmill businesses provide many valuable services to their local communities. With a portable sawmill, storm damaged trees can be turned into usable lumber for projects, instead of heading to the landfill or the tree chipper. Many Wood-Mizer owners sell specialty lumber locally, providing species, custom sizes, and prices that cannot be found at the local lumberyard or box store.

For information about getting someone to cut your own logs into useable lumber, read “What you Need to Know when Hiring a Portable Sawmill Service”. To find out how easy it is to start sawing your own lumber with an entry-level Wood-Mizer sawmill, visit www.woodmizer.com. 

A Visit to a Sawmill for a Video Shoot

Andy Beaver milling beams for the log lodge project.

A couple months ago, I got a call from a Wood-Mizer portable sawmill owner just a few towns over. His name was Andy Beaver, a police officer in Martinsville, Indiana, and a longtime Wood-Mizer customer. He shared with me that he was working with a local Christian camp facility (www.highlandlakes.org) to build a new log lodge to expand their lodging capabilities. Andy hoped we would be interested in documenting the project in our Wood-Mizer Way magazine. He shared that much of the work, including his own, would be utilizing the good old-fashioned 'barter system' and with volunteers, because the camp just didn't have the funds to contract out a 30'X80' lodge.

The project sounded interesting, but my initial impression was that he was talking about a relatively rustic building. However, he told me that the proposed lodge would look a lot like another building they had built in a similar way a couple years back, almost every wood element coming off the sawmill (flooring, logs, beams, t&g ceiling, etc.) After browsing their website, and seeing how well their Welcome Center had turned out, we were very excited about having a project so close that we could document the progress of.

The current Welcome Center at Highland Lakes Camp.

The poplar logs for the lodge were logged from the camp property. Although it was during a very busy week at Wood-Mizer, I was able to jump in a truck with a video camera and run down one afternoon to get some footage of the logging in action. 30 minutes later, I had ran a 1/2 mile, jumped a creek, and ridden a log being pulled through the forest, which all resulted in some great footage of the logs that would in a few months return to the same property milled and ready to be assembled into a building.

Poplar logs staged, logged from the camp property they will return to as building material for the camp lodge!

Yesterday, we loaded up our camera equipment into a truck and made the 45 minute trip out to Andy's house, where he is sawing up all the logs for the project. James Bull, our videographer is in charge of the shoot, I help out with a camera and usually conduct the interviews, and Eric Groeschen, our newly hired print shop coordinator, came along for the ride. When Eric was hired, there was so much on his plate, he never even got to see a Wood-Mizer in action! We decided it was high time we pull him out of the print shop for a morning of fresh air and fresh sawdust. He brought his DSLR camera, and functioned as our photographer for the morning.

Andy's first log cabin, his own, he built with logs he cut on his first Wood-Mizer mill 23 years ago.

After winding through Indiana's back roads for several miles, we found Andy's house. 23 years ago, Andy was running a service station just a few miles from the Wood-Mizer office. He was really wanting to get out of the city and build his own log home kit in the country. After looking through kit after kit, he wonderful if he couldn't just do it himself, in spite of his lack of building experience. He ended up buying a LT30 sawmill, and through trial and error, built his own log cabin. He builds several log cabins and homes each year now for clients as a part time business, and he insists that he knows a whole lot more now about building log homes then he did 23 years ago!

Several men showed up to help Andy with the sawing, and pick up some lumber to take back to the camp.

When we arrived, I was surprised to find 4 other guys hanging out with Andy at 9 am in the below 40 degree weather. Andy explained that they were all associated with the camp in some way, and were there to help him out with the sawing. Later, he shared that having extra guys hang out with him while he's sawing is not unusual. There are several regulars in the area that just show up to help him for a couple hours just for the fun of it! He said, with a chuckle, that he gets a lot more work done when someone shows up and pitches in, but that when more than 5 show up on a Saturday, that's usually when nothing gets done! ;-)

Andy was almost too comfortable in front of the camera ;-)

After spending a few minutes chatting, we got Andy mic'ed up, sat him on a log in front of his LT40 Super Hydraulic mill and filmed an interview, covering any topic related to sawing, the camp lodge project, and Andy's own side business of building custom log homes. He was a rare find - naturally comfortable on camera! He credited his 20+ years as a police officer for his easy going style throughout the interview. He said he wasn't nearly as nervous yesterday as when he has to testify in court, or give a disposition! ;-)

James getting Andy all mic'ed up.

Interviewing Andy Beaver about his 23 years of sawing experience and the camp lodge project.

After the interview and a tour of the mill, Andy and his crew fired up the LT40 and started sawing. Andy's workspace seemed well suited to his workflow. Boards were sticker stacked directly behind the mill, slabs went in a pile to one side of the mill, flitches went back onto the loading arms for edging later, and sawdust was quickly shoveled into a shed with one open side. Doors on the backside of the shed make it easy for local farmers to back up to the sawdust and load it right into the truck.

Slabs go in the pile to the left, and the shed on the right has a large pile of fresh sawdust stored inside.

One of the men present at the mill, Brian Christy, is the Highland Lakes Director of Operations, so we were also able to interview him about what all the camp has to offer, what their goals are, and get his perspective on the progress of the camp lodge project Andy is working with them on. They have the foundation all poured, and once Andy has milled a good quantity of the 6"x9" beams they need, they're looking forward to starting work on the walls.

Jake setting up the interview with Highland Lakes camp director, Brian Christy. 

Not wanting to keep the crew from their work, we finished up some filming and chatting with the guys, and packed up our gear, very pleased with all the great video footage of the sawing and interviews we had been able to get. Hungry, we stopped at a truck stop diner for lunch, and enjoyed a large country breakfast, and then we were back to the office to return to the finer comforts of central heating. ;-)

We look forward to continuing to document this unique project! As soon as walls start going up, we'll be back down to get good video footage of that part of the process. :-) 

Are you looking forward to seeing more photos and eventually a finished project video? 

Custom Sawing & Furniture Building: A Better Retirement Plan

By Danny Hamsley, Hamsley Forestry, LLC.


After purchasing the LT15 sawmill in 2002 for personal projects, I started selling a little lumber that I had in excess of what I needed, and was surprised at the interest that I got from local woodworkers.  I developed a plan to retire at age 57 and focus on sawing and selling hardwood lumber and working as a Forestry Consultant since I am a Registered Forester.    

I was able to retire in April 2011. I am also now able to spend more time turning that high quality lumber produced on the sawmill into high quality, custom furniture.  My business, though small, is all about timber, lumber, and furniture.  If I tried to go and buy the lumber, the profit would not be there at my scale to justify it.  The sawmill makes the whole strategy work, and it is the keystone of the whole process.

  

I saw to maintain an inventory of the various hardwood species that local woodworkers are after.  When I am not sawing, I may be working on the lumber, stacking, air drying, sorting, etc.  People call and come buy lumber just about anytime 7 days a week.  I also spend a lot of time on the furniture side of things.  I always have some type of furniture project on the drawing board or in progress. 

There is also time required to measure and mark timber, harvest timber, skid out the logs and prepare them for sawing.  I spend as much time harvesting, skidding, and preparing the logs as I do sawing them.  I may be small, but I am fully integrated!

I saw primarily hardwood, the majority off of my timberland.  My strategy is to saw, air dry, and sell rough cut hardwood lumber for local woodworkers.  I am supplying a exclusive service because you cannot find hardwood lumber like walnut, oak, cherry, yellow poplar, and maple in this area.  I cut all thicknesses from 4/4 up to 16/4.  Lengths are 8 feet and 10 feet.  To date, my primary focus has been building furniture for family and friends, but the sawmill will allow me to increase the amount of custom furniture that I can build and sell.  This will be a growth area for me.

The sawmill allows me to gain significantly more value from my timberland than if I just offered the timber for sale to a logger or commercial sawmill.  For example, I can sell a large white oak on the stump as timber to a logger or mill, and it will be worth about $60 on the stump.  I can harvest the tree myself, saw it on the LT15, air dry the lumber, and sell the lumber from that tree for $700 - $800.  That is a huge lift in value that allows me to make a return from the timberland that I own and manage as well as a return on my sawmill and equipment investment.  It also allows me to offer lumber to local woodworkers that would otherwise have to drive two hours to Atlanta and pay high retail prices.

The Re-Sharp program is perfect for me.  I focus on high quality and not quantity, so sharpening my own blades would not be cost effective.  I have found the Re-sharp service to be outstanding in turn-around time and in blade quality.

It is amazing to me the lift that I can achieve in my timber investment on my 200 acres of property by sawing a high quality product and selling the product rather than just selling the timber.  The sawmill allows me to gain a lift over ten-fold more than the market value of the timber stumpage. 

I am going to expand the furniture side of my business.  Although small, I am happy with the volume of lumber at this point… it fits my property, equipment, and business strategy well.  I can make a little money and really enjoy what I am doing.  I get to meet all kinds of interesting people.  This creates a lot of exposure for the mill and most are interested in the process, and it allows me to brag on how great a product the mill is and the great service provided by Wood-Mizer.  And, believe me, I do brag! 

Forest Thinning made Profitable with a Wood-Mizer Portable Sawmill

Forest thinning increases overall forest health.

According to the USDA Forest Service, at least 40 million plus acres of southern and western forests in the United States are at high risk of catastrophic fire, insect infestation, or disease epidemics because of poor ecosystem health.  One reason has been lack of forest maintenance.  To bring the forests back to health, it is necessary to thin them by removing offending undergrowth and reduce overpopulations of smaller trees. Thinning not only has the potential to improve the overall health of the forests, it can also be a source of income for landowners and portable sawmill owners alike.  

Ken South of Jordan, Montana, is owner of K & K Sawing.  He works in private forests, harvesting small timber and converting it to lumber with his Wood-Mizer LT40 Super Hydraulic sawmill.  His operation can serve as a model of how thinning forests can be done at a profit without harvesting old growth timber.

Portable sawmills become key to profitable forest thinning

“I’d lost my job on a ranch when it went under… and needed something to do,” Ken explains.  “I’d operated a Wood-Mizer portable mill on the ranch and thought I saw something with a lot of potential.  We started custom sawing lumber to see if we could make a go of it and haven’t stopped since.”  

Fortunately for K & K Sawing, logging cutbacks on Federal lands have left some manufacturers scrambling for reliable supplies of quality fiber. Also, more and more private land owners are begining to treat their own forests for improved health and reduced fire threat.  The two needs, Ken points out, can be simultaneously fulfilled through thinning programs.

Often, hundreds of miles can separate the forests needing treatment from the nearest sawmill of any size.  That means transportation costs are high.  Ken South’s portable sawmill has proven to be the key in bringing supply and demand in a way that works. The Wood-Mizer, Ken points out, allows him to mill small timber into value added products only a few feet from where it is harvested, a vital factor in making the whole process economical when the timber is small and potential customers remote.  

Ken South's Wood-Mizer goes to the forest.

In a traditional harvest, costs are added at each stage of the process of logging.  And a thinning harvest often results in large quantities of small material which do not provide enough yield to make the whole process profitable.

With his Wood-Mizer portable mill, Ken South is able to avoid the production steps that add much of the cost between stump and secondary processor in a more traditional operation.  Since the cost of shipping a raw finished product from the woods is basically the same as transporting raw logs, shipment costs are reduced because only finished product, ready for secondary processing, leaves the woods. 

Ken and a contractor friend with logging equipment have worked out a split on the wood that allows each to operate a profitable business.  The contractor harvests the trees and delivers them to a central point at the saw.  The “landing” is changed periodically both to avoid ground damage and to reduce the amount of time and labor involved in harvesting the wood.

Trucking costs are greatly reduced. 

At the landing Ken, his son, and sometimes a third employee, prepare logs for sawing based on orders from buyers and saw to customer requests.  Cants are shipped to the buyer for reprocessing, lumber is sold to a variety of customers including local farmers and ranchers, wholesalers, and manufacturers, while slabs are used mostly for firewood.  Virtually everything goes into some kind of product.  Lumber destined for the primary customer is loaded onto a semi-trailer which is left at the site to be filled then picked up by a local trucker who delivers it to the customer’s mill in South Dakota, nearly 200 miles away.

The impacts on the forests are dramatic enough in terms of health and quality enhancements that neighboring ranchers have already asked Ken to work their forests when he’s done with his current project/location.  According to Ken, future work is already lined up, and he plans to continue making a good living improving both the economic and environmental health of the area near his home. 

Check out the Video Center at www.woodmizer.com to see more ways Wood-Mizer sawmill owners are using their sawmills to make a living. For more information on managing your private forest with a portable sawmill, visit: http://www.woodmizer.com/us/ResourceCenter/IndustrySolutions/ManagingYourPrivateForest.aspx

Making a Second Career out of Sawing Lumber

Creeping up on 50, Gary McInturf found himself in a place where many other men do around that age: looking for something new to do that would support his family, and be that new venture he could again feel passionate about. His chance to do just that came in a way he didn’t expect – a windstorm!

An unusually strong windstorm resulted in a rewarding second career.

With several oak trees laying on the ground after the storm passed, Gary’s wife had the idea that they might be able to make a table out of the wood, instead of just cutting them up for firewood. At the time, Gary admits that he didn’t have a clue about how to turn his trees into lumber. He called up his local forestry department and asked them what he could do. They gave him the name of a Wood-Mizer sawmill owner in Gary’s area.

Gary's Wood-Mizer LT40 Hydraulic sawmill allows him to cut custom lumber for local clients

“When I saw him cut my lumber up, I thought it was the neatest thing I had ever seen, and 30 days later I owned one,” Gary recalls. It didn’t take him long to begin converting buildings to lumber drying areas, and places where local hobbyists could come and select their boards. He was able to obtain several customers at local cabinet shops the old fashioned way: cold sales calls. Gary will tell you that he does not enjoy selling his services over the phone, but says that they really paid off for him. When he first opened his business, Gary held an open house and invited locals to check out his new mill and chat over coffee. Even with rain that day, the event was well attended, and helped get his name out into the community.

Unloading logs that will become custom sized lumber

Over the next two years, Gary has been able to expand with additional buildings, a Wood-Mizer kiln, a Wood-Mizer edger, a chipper, and a frontend loader. He relies on a logger friend to keep him supplied with logs, and rewards customers with a discount when they buy lumber from him right out of the kiln.

Gary attributes his business success to several things. By providing a quality product, and treating his customers above and beyond how they are treated by larger lumberyards, his customers keep coming back, and spread the word about his business. By making smart business decisions regarding his product offered and  his timely equipment purchases, he has continued to expand his product offering without overextending his resources.

The table that started it all. 

Gary is working to increase the success of his venture by working together with other sawmill business owners in the area. With the assistance of Dr. Terry Connors from the Kentucky University Forestry Department, Gary and several other sawmill owners in Kentucky have started the “Central Kentucky Wood Producers Association.” By employing the strength-in-numbers principle, they are able to help each other out, pool their resources for advertising, and benefit from the knowledge and various skill sets they each bring to the table.

Ever the progressive thinker, Gary bit the bullet and learned the basics of designing his own website, and shares that his website has already helped double his jobs since he launched it in late 2011. Visit his website at www.kysawmill.com.